Have You Chosen The Right Custard Sauce/ Mayonnaise Equipment?

  Custard is a kind of fat used for processing snacks, bread and other food. It has good oral solubility, resistance to baking, and can keep its original form after baking. It is also a filling product after safe and safe sterilization treatment. In the manufacturing process of high viscosity emulsions, especially casda sauce and pastry sauce, the key point is whether the emulsifying function of the production equipment meets the requirements. However, many custard sauces on the market are not resistant to high temperature, high moisture, easy to deform after baking, and not resistant to storage. Due to high moisture content, it is easy to mold. Many customers in the baking industry have mentioned the above problems to us. In fact, the solution to this problem is to find the right formula and machine. Making a high-quality custard sauce is not a problem.

  JPS homogenization and emulsification system of custard production equipment in WUXI JKE is a general mixing system specially developed for the production of pastry sauce, custard and other baking fillings. It is also used in beverage, cosmetics, chemical industry and other industries. The instrument conforms to GMP standard and ensures high precision, safety and reproducibility. The JPS system can realize direct feeding of solid and liquid, mixing and dispersion of materials in containers, heating or cooling of products, and treatment under vacuum or pressure.

The required homogenization and particle comminution can be achieved by mixing the mixture into the bottom of the container through PLM dispersion unit. The advanced technology of this patented WUXI JKE PLM homogenizer includes two stages of treatment:

A specially designed rotor pump with high cycle performance provides turbulent flow in the vessel, gentle circulation (no shear) of CIP cleaning system, sufficient pressure and flow.

An efficient dispersing head (rotor stator system) produces high shear forces, resulting in long-term stability and dispersion of ultrafine droplets. The design of PLM produces strong negative pressure in the product flow, which makes the material reliably sent to the working chamber.

According to the process requirements, an integrated valve can only be fed by the first stage soft pump, or it can be treated and dispersed in two stages.

A special mixing element that converts the direction of rotation ensures thorough, uniform, longitudinal and transverse mixing. For products with higher viscosities - up to 100 000 MPAs - a counter rotating stirring system is recommended, including an external mixer and an internal mixer. The rotary mixing system rotates in the opposite way and can be heated or cooled. Another screw agitator can be completely heated or cooled, suitable for viscosities up to about 30.000 MPAs. In addition, flexible PTFE scraper attachment prevents sediment from adhering to the vessel wall.

After treatment, the product can be completely discharged without further pumping out. Through modern touch screen control processing. Electrical control can be extended as needed.

JPS emulsification homogenizer system is developed by our company through assimilating European technology. The equipment is novel in design, compact in structure and high in automation. It is fully automatic in feeding, batching, emulsifying / homogenizing, vacuum, heating / cooling and discharging. With excellent quality, reasonable price and fashionable design, our products are widely used in sand Pull sauce, castar sauce, pastry sauce processing industries.

After years of development, Wuxi Jiangke Automation Technology Co., Ltd. has professional R & D production capacity and mature technology.

WUXI JKE has built a complete production system from equipment research and development, accessories customization, assembly molding, quality inspection and testing, equipped with professional quality inspection team and perfect inspection equipment to ensure that each equipment delivered has stable performance and excellent quality. We can adjust the customized equipment according to the customer's product process to meet the production requirements. Welcome to inquire