Multi Functional Emulsifying Machine Can Be Processed By Hot And Cold
JPS homogenization emulsification system is a general mixing system specially developed for the production of pastry sauce and castar sauce. It is also used in beverage, cosmetics, chemical industry and other industries. The instrument conforms to GMP standard and ensures high precision, safety...
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Product Introduction
The homogenizer is a non-standard customized equipment, which can be reasonably configured according to the process of customers, and is suitable for products that need to be emulsified and stirred in vacuum. It can be used for emulsifying and stirring high viscosity products. It can be equipped with high shear emulsifier, which is suitable for dispersion, emulsification, homogenization, mixing and other technological processes. The vacuum emulsifying machine is mainly composed of water phase boiler, oil phase boiler, emulsifying and stirring main pot, vacuum system, lifting system (optional), electrical control system (PLC), operation platform, etc.
Choosing the best control and automation system for any processing plant can significantly improve operational efficiency, reduce the use of raw materials and resources, and ensure reliable, consistent processing. Each plant will have different automation requirements, from a basic process control system to an integrated enterprise network infrastructure with recipe creation and management modules. The JPS emulsification system of Wuxi JKE creates an ideal system for the monitoring and control of key process parameters in mayonnaise production, while reducing the need for manual supervision and intervention.






Working Principle
Through the central stirring in the upper part of the emulsifying pot and the polytetrafluoroethylene scraper, the materials always cater to the shape of the mixing pot, and the scraping materials continuously produce new interfaces, which are sheared, compressed and folded by the blades and rotary blades, so that they are stirred and mixed and then flow down to the homogenizer under the pot body. The materials are then cut through the high-speed rotating cutting wheel and fixed cutting Due to the strong shearing, impact, turbulent flow and other processes generated between the sleeves, the materials are cut in the shear seam and quickly broken into particles of 200nm-2um. Due to the vacuum in the emulsifying tank, the bubbles generated in the mixing process of the materials are timely pumped away. By means of vacuumizing, the produced products are no longer mixed with bubbles in the mixing process, so as to ensure the production of high-quality products with luster, fineness and good ductility.
From laboratory system to production systems
Types of plant | JPS5 | JPS80 | JPS100 | JPS250 | JPS500 | JPS650 | JPS800 | JPS1000 | JPS2000 |
Working volume | |||||||||
Max.volume/L | 4 | 50 | 80 | 200 | 400 | 500 | 650 | 850 | 1800 |
Min.volume/L | 1 | 10 | 10 | 20 | 30 | 30 | 30 | 50 | 100 |
Output parameters | |||||||||
Mayonnaise plant capacity, kg/h | 50 | 200 | 500 | 1200 | 1600 | 2500 | 3000 | 4000 | 5500 |
Process parameters | |||||||||
Stirring power/Kw | 0.12 | 1.1 | 2.2 | 2.2 | 4 | 4 | 5.5 | 5.5 | 7.5 |
Emulsifying power/Kw | 4 | 4 | 7.5 | 11 | 18.5 | 22 | 22 | 37 | 45 |
Rotational speed/RPM | 6000 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 |
Dimensions /mm | 800* | 1200* 1450* 1800 | 1350* 1500* 1800 | 1700* 4500* 2500 | 2400* 4500* 3200 | 2400* 4500* 3200 | 2700* 5000* 3600 | 2700* 5000* 3800 | 3500* 6000* 4350 |
(**Non-standard equipment parameters are for reference only)




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