Stable Vacuum Emulsifier Mixer
The JPS vacuum homogenizing emulsifying machine introduces foreign advanced technology and is designed according to the manufacturing process of mayonnaise, salad dressing and other products. The unit is composed of pretreatment water tank, vacuum emulsion mixing main pot, vacuum pump, hydraulic system, discharge system, electrical control system, PLC touch screen, working platform, etc. The unit has the characteristics of simple operation, stable performance, good homogenization performance, high production efficiency, convenient cleaning, reasonable structure, small floor area and high degree of automation.
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Product Introduction
For the emulsifying machine, the biggest goal is to achieve the emulsifying effect. What are the factors that affect the emulsifying effect from the perspective of equipment?
1. Form of emulsifying head (batch type and continuous type) (continuous type is better than batch type)
2. Shear rate of emulsifying head (the larger, the better)
3. The tooth shape structure of the emulsifying head (divided into initial teeth, medium teeth, fine teeth, ultra-fine teeth, about the better the effect of fine teeth)
4. Residence time of materials in the dispersion wall and emulsification dispersion time (it can be regarded as the same motor. The smaller the flow, the better the effect).
5. Number of cycles (the more, the better the effect, and it can't be better until the deadline of the equipment)
Emulsifying equipment
The mechanical equipment for preparing emulsion is mainly emulsifying machine, which is an emulsifying equipment for mixing oil and water evenly. There are three types of emulsifying machines: emulsifying mixer, colloid mill and homogenizer. The type, structure and performance of the emulsifying machine are closely related to the size (dispersion) of the particles in the emulsion and the quality (stability) of the emulsion. For example, the emulsion produced by the agitating emulsifying machine widely used in cosmetic factories has poor dispersibility. The particles are large and rough, the stability is poor, and it is easy to produce pollution. However, it is simple to manufacture and cheap. As long as we pay attention to the reasonable structure of the machine and use it properly, it can also produce popular cosmetics with general composite quality requirements. Colloid mill and homogenizer are better emulsifying equipment. Emulsifying machinery has made great progress, such as vacuum emulsifying machine. The emulsion prepared by it has excellent dispersion and stability.
High shear dispersion emulsifying machine is an essential equipment in the manufacturing process of cosmetic cream products, especially in the production of high-grade skin care products or products.
The machine is composed of oil pan, water pan, vacuum homogenization emulsifier, heating system, mixing system, vacuum system, manual lifting system, operation control cabinet, pipeline system, etc. it is very convenient to operate and use.
Working principle: the materials move at high speed in the gap between the multi-layer rotor and stator, forming strong hydraulic shear and turbulence, dispersing the materials, and generating comprehensive forces such as centrifugal extrusion, grinding, collision, etc., so that the materials can be fully mixed, stirred and refined to meet the ideal requirements. The lid of the pot is equipped with a lighting observation hole to keep abreast of the emulsification of the products in the pot at any time. It is equipped with the entrance of trace materials to facilitate the addition process of special essence. The operation is convenient. The bottom of the pot can be discharged. Through the pipeline, it can directly enter the filling machine for sub packaging, and at the same time, it can also dump the discharge, which is convenient for cleaning.



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