High Speed Mixer Vacuum Homogenizer
The JPS vacuum homogenizing emulsifying machine introduces foreign advanced technology and is designed according to the manufacturing process of mayonnaise, salad dressing and other products. The unit is composed of pretreatment water tank, vacuum emulsion mixing main pot, vacuum pump, hydraulic system, discharge system, electrical control system, PLC touch screen, working platform, etc. The unit has the characteristics of simple operation, stable performance, good homogenization performance, high production efficiency, convenient cleaning, reasonable structure, small floor area and high degree of automation.
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Product Introduction
The vacuum homogenization emulsification unit is composed of main boiler, oil boiler, water boiler, electrical control system, vacuum system and rack.
Working principle of vacuum homogenizing emulsifying machine: after the materials are heated and stirred in the water pot and oil pot, they are sucked into the emulsifying pot by the vacuum pump. Through the central mixing in the upper part of the emulsifying pot and the Teflon scraper, they always meet the shape of the mixing pot, sweep away the wall sticking materials, so that the materials to be taken continuously produce new interfaces, and then cut, compress and fold the blades and rotating blades to make them stir The mixture flows downward to the homogenizer under the pot body. The materials are then cut in the shear joint through the strong cutting, impact, turbulent flow and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly broken into 200nm-2um particles. Since the emulsifying pot is in a vacuum state, the bubbles generated during the mixing process of the materials are removed in time. The vacuum pumping method is adopted to make the produced products no longer mixed with bubbles during the mixing process, so as to ensure that high-quality products with luster, fineness and good ductility can be produced.
The strength of the cutting effect of the vacuum homogenizing emulsifying machine directly affects the final fineness. Through analysis, it is mainly related to the sharp level of the blade, the hardness, the rotor stator clearance, the relative moving speed of the two cutting edges and the allowable particle size. Under normal conditions, the sharp level of the blade, the hardness, the rotor stator clearance and the allowable particle size have been finalized or do not want to be changed, Then the relative moving speed of the knife edge of the vacuum homogenization emulsifying machine is the most influential factor, which is shown as the circumferential linear speed of the rotor. If the linear speed is high, the cutting or impact density of the radial moving fluid will be high, so the refining effect of the vacuum homogenization emulsifying machine will be strong, and vice versa.
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