Analysis of the Composition of Vacuum Homogeneous Emulsifier

Dec 16, 2022

Analysis of the Composition of Vacuum Homogeneous Emulsifier

Emulsifier is a widely used and mainstream cream production equipment, and its advantages such as homogeneous, delicate, efficient, high function, etc. have received unanimous praise in the industry.

Wuxi Jiangke vacuum homogenizing emulsification machine consists of vacuum homogenizing emulsification pot, premixing pot (water pot, oil pot), heating and temperature control system, mixing system, vacuum system, hydraulic lifting system, operation control cabinet, pipeline system and operation platform.

1. Vacuum emulsification pot

1. Main boiler: design volume: 1L, 2L5 --- 500L, 1000L, etc

Main boiler structure: it is a three-layer flange structure, with elliptical head at the bottom. The inner wall is made of SUS316L stainless steel and polished (matt). Between the inner and middle layers Heating and insulation jacket can be heated or cooled by cooling water. The insulation layer adopts vacuum insulation. Pressure and temperature: the vacuum degree in the boiler is -0.09Mpa, the temperature is 100 ° C, and the pressure and temperature in the jacket can withstand 0.3Mpa and 100 ° C. Pot configuration: the upper part is equipped with liquid (particle) feed inlet, compressed air inlet, sterile breathing device, a lighted mirror, vacuum port and pressure gauge. The bottom is equipped with a discharge port (the discharge valve is the bottom valve) and a temperature sensor. Pot body It is equipped with electric heater and cooling water inlet and outlet..

2. Homogenizer and agitator

Homogenizer: vortex high-speed shearing, upper homogenization. The strong shearing, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve stator, the material is cut in the shear seam and quickly broken into particles. The material can be micronized, emulsified, stirred, homogenized and dispersed in a short time. The emulsification status of the products in the pot can be grasped at any time through lighting and observation holes. Rotating speed: 3000 r/min. The shaft seal adopts skeleton seal.

Product advantages:

1. The integrated design improves the reproducibility and accuracy of the experiment.

2. The kettle cover is designed in a modular way. The kettle cover configuration can be changed at will and can be re developed. Various analytical and testing instruments can be connected.

3. A variety of mixing paddles can be selected to meet your different process requirements.

4. Good sealing performance, which can meet the requirements of vacuum and pressurization.

5. The glass container is convenient for observing the reaction process.

6. The container can be equipped with a bottom spreading and discharging valve to eliminate dead corners.

7. The motor increases torque through the reduction module, which is suitable for higher viscosity.

8. Modular design of equipment, flexible combination.


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