Mayonnaise Manufacture
Nov 30, 2019
Mayonnaise Manufacture
In the first stage of production, the egg, which may be used in either liquid or powder form is dispersed into the water.
This acts as the emulsifying agent.
Remaining continuous phase ingredients are then added and mixed until dispersed and hydrated.
The oil is added as rapidly as the continuous phase will take it up. This results in a dramatic rise in product viscosity as the emulsion is formed.
Product Details
Product Introduction
The mayonnaise manufacturing mayonnaise is capable of performing the entire process, including rapid preparation of the premix, thickening and hydration of the stabilizer, and preparation of the final oil-in-water emulsion. The mayonnaise manufacturing machine's working capacity ranges from 3L to 2000L. The key factor is a high level of product quality and productivity that can be verified in the laboratory, showing a uniform distribution of particles and a stable emulsion. It is an efficient cycle process, including a homogenizer and a stirred tank. The material is first passed through a high shear homogenizer and then stirred in a mixing tank.The independent unit design method is modern, and the most advanced technology is expected to reduce production costs.
In addition, you can have your own customized design. Your customized requirements for everything are very very very welcome.
Technical Parameter
From pilot plant to production systems
Types of plant | JPS5 | JPS50 | JPS100 | JPS300 | JPS500 | JPS650 | JPS800 | JPS1000 | JPS2000 |
Working volume | |||||||||
Max.volume/L | 4 | 35 | 85 | 250 | 400 | 500 | 650 | 850 | 1800 |
Min.volume/L | 1 | 10 | 10 | 20 | 30 | 30 | 30 | 50 | 100 |
Output parameters | |||||||||
Mayonnaise plant capacity, kg/h | 50 | 200 | 500 | 1200 | 1600 | 2500 | 3000 | 4000 | 5500 |
Process parameters | |||||||||
Stirring power/Kw | 0.12 | 1.1 | 2.2 | 2.2 | 4 | 4 | 5.5 | 5.5 | 7.5 |
Emulsifying power/Kw | 4 | 4 | 7.5 | 11 | 18.5 | 22 | 22 | 37 | 45 |
Rotational speed/RPM | 6000 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 |
Dimensions /mm | 800* | 1200* 1450* 1800 | 1350* 1500* 1800 | 1700* 4500* 2500 | 2400* 4500* 3200 | 2400* 4500* 3200 | 2700* 5000* 3600 | 2700* 5000* 3800 | 3500* 6000* 4350 |
(**Non-standard equipment parameters are for reference only)
Advantage
① Quick and easy to clean
② Direct steam /electrical heating
③ Used to manufacture a wide range of products
④ Controlled dosage rate
⑤ Stirrer and dispersion device with speed control
⑥ No-standard design,customer-orient ,can be equipped with vacuum, heating / cooling jackets, transfer pumps and more.
Application
Food Industry: Mayonnaise,salad dressing, custard sauce,chili sauce, ice cream, butter, jam, peanut milk, protein milk, soymilk, essence, condiment and all kinds of food and beverage etc.
Chemistry Industry: Oil paint, pigment, dye, dope, lube, diesel oil, oil catalyst, emulsion, modified asphalt, paraffin, adhesive, scour, plastic, detonator, FRP, synthetic leather, colophony, and emulsion explosives.
Daily Chemical Industry: toothpaste, scour, cream, lipstick, facial, shampoo, shoeshine, cosmetic, shower concentrate, soap, coagulant and flavor.
Medical Industry: Ointment, gel, emulsion, syrup, pharmacy paste, cod liver oil, pollen, antibiotics and intravenous fluid.
More Details
Official website link： http://www.jkmixer.com
