Realize emulsification homogenization by emulsification machine

Jan 31, 2023

How to realize emulsification homogenization by emulsification machine
How does the emulsification machine achieve emulsification homogenization?

The full name of emulsification machine is homogeneous emulsification machine, which is composed of motor, transmission shaft, rotor, stator, etc. The transmission shaft drives the rotor to rotate at a high speed, and the speed is generally 0-4500rpm. The clearance between rotor and stator is generally 0.5-0.2mm. The materials are subject to intense mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing, turbulence and other comprehensive actions in the extremely small gap between the stator and rotor, so that two or more phase materials that are miscible or insoluble dissolve each other, forming suspension (solid/liquid), lotion (liquid/liquid) and foam (gas/liquid). Its process is the process of efficiently, rapidly and evenly transferring one or more phases (liquid, solid, gas) into another continuous phase (usually liquid) that is not miscible with each other. Because of the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect, the insoluble solid, liquid and gas phases are uniformly and finely emulsified under the combined action of the corresponding process and additives. Through the high-frequency repetition, the materials are finally uniformly emulsified, and stable high-quality products are obtained.


How does the emulsification machine achieve emulsification homogenization? The vacuum homogenizing emulsification machine is simply a kind of centrifugal mixing method to produce strong mixing force, thus realizing the preliminary processing of materials. If the preliminary material processing is not done well, it will directly affect the later refining work. In the early stage of mechanical operation, it is necessary to pay attention to the material processing volume, especially the new vacuum homogenizing emulsification machine. Do not add too much when it is used for the first time. In this case, it is easy to have a bad impact on the vacuum homogenizing emulsification machine. At the same time, the processed materials distributed in a narrow range are evenly mixed, so as to achieve a comprehensive layout. During the early use or later maintenance of the vacuum homogenizing emulsification machine, it is necessary to load and unload the machinery. In this process, do not mistake the sequence of the parts, and tighten the parts during the installation process to avoid loosening of the vacuum homogenizing emulsification machine during the use process. If we want to make the vacuum homogenizing emulsifier play an ideal role in the work, the correct and reasonable operation process cannot be ignored; The operator can start from the above points, pay attention to the details of operation, pay attention to the sequence of use, and make the vacuum homogenizing emulsifier give full play to its advantages.

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