Principle of the vacuum emulsifying machine

Dec 12, 2023

An emulsifier is a device that mechanically mixes two or more immiscible or difficult to dissolve liquids into a uniform and stable emulsion. It has a wide range of applications in industries such as food sauce,chemical,pharmaceuticals, cosmetics, etc.

vacuum homogenizer machine
The main principle of an emulsifier is to shear, collide, and impact the liquid through a high-speed rotating rotor or blade, so as to mix and evenly disperse two or more immiscible liquids together. The operating principle of the emulsifier can be summarized into the following steps:
1. Shear action: The rotating device in the emulsifier generates shear force through high-speed rotation, causing the particles in the liquid to disperse and forming a shear force field. This shear force can cut larger particles or droplets into smaller ones, improving the emulsification effect.
2. Collision effect: During high-speed rotation, particles or droplets in the liquid will collide with each other, further dispersing and breaking. The collision effect enhances the dispersion of particles and droplets in the liquid, which is beneficial for the emulsification process.
3. Impact effect: In an emulsifying machine, there is a certain distance between the rotating and fixed parts, and when the liquid passes through this gap, it will be subjected to the impact effect. This impact force can further break the particles and droplets in the liquid, promoting the emulsification process.
The emulsification effect of an emulsifier is influenced by many factors, including the properties of the liquid, rotational speed, impact area, impact gap, etc. In order to choose the ideal emulsifier model, it is necessary to comprehensively consider the specific production requirements and the required emulsification effect.
In addition to the emulsification effect, it is also necessary to consider the production capacity, wear resistance, cleanliness and other requirements of the emulsifier. The requirements for emulsifiers vary among different industries, such as the chemical industry, which has higher requirements for emulsifier materials and requires materials that are resistant to corrosion and high temperatures.
When selecting an emulsifier model, it is also necessary to comprehensively consider factors such as equipment maintenance, ease of operation, and safety. In addition, the price of the emulsifier is also an important consideration factor.
In summary, by understanding the principle of emulsifiers, it is possible to better choose emulsifier models that meet production needs. In the selection process, it is necessary to comprehensively consider factors such as emulsification effect, production capacity, wear resistance, cleanliness, and maintenance, and ultimately find the ideal emulsification machine that suits your needs.

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