Laboratory Mayonnaise Emulsifying Mixer
JPS-5 Laboratory Mayonnaise Emulsifying Mixer is a specialized production equipment for researching and developing all kinds of food sauces, especially for the production of salad dressing, mayonnaise and other products. The equipment is equipped with high-speed shear emulsification function, vacuum function, mixing function, heating function, mixer lifting function, all of which are controlled by PLC man-machine exchange system, easy to operate and flexible to produce. It is an essential excellent product for the food factory laboratory.
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Product Introduction
JPS-5Liter Laboratory Mayonnaise Emulsifying Mixer （Mature mayonnaise production formula is free to customers）
JPS-5Liter Laboratory Mayonnaise Emulsifying Mixer is a specialized production equipment for researching and developing all kinds of food sauces, especially for the production of salad dressing, mayonnaise and other products. The equipment is equipped with high-speed shear emulsification function, vacuum function, mixing function, heating function, mixer lifting function, all of which are controlled by PLC man-machine exchange system, easy to operate and flexible to produce. It is an essential excellent product for the food factory laboratory.
Technical Parameter ：
I ：Functions and parameters of the mixing area of emulsification and agitation
Mayonnaise premixing and mixing function area. Design volume: 5L, using volume of 2-4l, equipped with high viscosity mixer; with heating jacket and insulation jacket, it can realize various process requirements such as heating or cooling; the pot cover can be raised and lowered, which is convenient for cleaning and cleaning the scraps. The discharging mode of materials is pipe valve discharging.
Item | Name | Qty | Parts Brand | Note: |
1. | Cooking tank and agitation system | 1 | JKE | Equipped with vacuum interface, pressure gauge, observation window, light window, feed port, temperature probe, heating / cooling interface, circulation port and discharge port |
2. | Mixing motor and reducer | 1 | JKE | Anchor mixer and equipped with PTFE scraper, mixer speed: 0-100 rpm |
3. | Cover lift system | 1 | JKE | Electric screw rod lifting |
II:Emulsification functional area parameters
Oil water emulsification and material forming function area. Equipped with PLM type emulsion batching machine and corresponding accessories
4. | PLM inline Emulsification homogenizer | 1 | JKE | High shear emulsification function area, oil-water online emulsification area, and the rotating speed of the rotor of high shear emulsification machine is 0-6000 rpm |
5. | Oil phase input port | 1 | JKE | Special feeding diameter of oil phase material, ensuring emulsification geodesic, tight water and oil coating |
6 | Discharge port | 1 | JKE | The discharge port is located at the bottom of the stator and rotor of the high-speed homogenizing emulsion head, which can ensure complete discharge |
III:Heating system and control system and vacuum system
7. | Water heater or heat-transfer oil heater or integrated heating and cooling machine | 1 | JKE | 6kw |
8. | PLC touch screen control system | 1 | Weilun | Touch screen size:7" |
9. | Vacuum pump | 1 | JKE | Equipped with vacuum pressure sensor, the required vacuum pressure can be set on the touch screen, and the limit vacuum value that can be extracted by the vacuum pump is about -0.085mpa |
Mayonnaise Manufacture
Mayonnaise is an oil-in-water emulsion which can contain up to 82% oil. Gums and thickeners such as starches are used in low fat products to replace the viscosity and bulking effect of the oil, to enhance mouth feel, and to ensure that a stable emulsion is formed. WUIXI JKE has developed a unit for manufacture of mayonnaise for the ready-to-use market, R&D and pilot scale production. The unit is capable of carrying out the entire process, including rapid preparation of premixes, hydration of thickening and stabilizing agents and preparation of the final oil-in-water emulsion.
We can help customers to plan and design mayonnaise production plants, provide a complete set of equipment for mayonnaise production, provide mayonnaise production process and formula, and our formula is fully mature formula, which can greatly reduce customer R & D costs.
Technical Parameter ：
I ：Functions and parameters of the mixing area of emulsification and agitation
Mayonnaise premixing and mixing function area. Design volume: 5L, using volume of 2-4l, equipped with high viscosity mixer; with heating jacket and insulation jacket, it can realize various process requirements such as heating or cooling; the pot cover can be raised and lowered, which is convenient for cleaning and cleaning the scraps. The discharging mode of materials is pipe valve discharging.
|
Item |
Name |
Qty |
Parts Brand |
Note: |
|
1. |
Cooking tank and agitation system |
1 |
JKE |
Equipped with vacuum interface, pressure gauge, observation window, light window, feed port, temperature probe, heating / cooling interface, circulation port and discharge port |
|
2. |
Mixing motor and reducer |
1 |
JKE |
Anchor mixer and equipped with PTFE scraper, mixer speed: 0-100 rpm |
|
3. |
Cover lift system |
1 |
JKE |
Electric screw rod lifting |
II:Emulsification functional area parameters
Oil water emulsification and material forming function area. Equipped with PLM type emulsion batching machine and corresponding accessories
|
4、 |
PLM inline Emulsification homogenizer |
1 |
JKE |
High shear emulsification function area, oil-water online emulsification area, and the rotating speed of the rotor of high shear emulsification machine is 0-6000 rpm |
|
5、 |
Oil phase input port |
1 |
JKE |
Special feeding diameter of oil phase material, ensuring emulsification geodesic, tight water and oil coating |
|
6、 |
Discharge port |
1 |
JKE |
The discharge port is located at the bottom of the stator and rotor of the high-speed homogenizing emulsion head, which can ensure complete discharge |
III:Heating system and control system and vacuum system
|
7、 |
Water heater or heat-transfer oil heater or integrated heating and cooling machine |
1 |
JKE |
6kw |
|
9、 |
PLC touch screen control system |
1 |
Weilun |
Touch screen size:7" |
|
10 |
Vacuum pump |
1 |
JKE |
Equipped with vacuum pressure sensor, the required vacuum pressure can be set on the touch screen, and the limit vacuum value that can be extracted by the vacuum pump is about -0.085mpa |
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