Emulsifying Machine Vacuum Homogenizer Mixer
Vacuum Emulsifying Machine is a complete vacuum mixer system for the manufacturing of ointment and cream in the cosmetic, pharmaceutical, food and chemical industries. Vacuum Emulsifying Machine including vacuum emulsifying mixer tank,water phase tank ,oil phase tank, vacuum pump, hydraulic system, tilting system, pipeline and control system. Vacuum Emulsifying Machine have different options by client : 1) material can be SS304 or SS316L . 2) heating can be by electrical or steam. 3)PLC/HMI control or common button control .
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Product Introduction
For JKE's vacuum homogenizer system, the homogenizer with stator and rotor structure is located below the main tank. The stator slide block of the system can be adjusted to facilitate the removal of the stator from the high shear zone. First, the product in the main tank is delivered to the homogenizer through the outlet at the bottom of the tank (also the inlet of the homogenizer). Then, in the premixing chamber, the mixing conveying paddle accelerates the downward movement of the product. There are several feed valves around the premix chamber, through which powder and liquid can be sucked in under vacuum. All materials entering the mixing chamber will directly flow into the turbulence generated by the mixing paddle and mix immediately to avoid agglomeration. Next, the premixed products will be transported to the rotor stator homogenizer through the horizontal acceleration of the propeller. In the rotor / stator part, the rotor will accelerate the product to a circumferential speed of 35 m/s, and then reduce it to 0 m/s within a distance of 1 mm. This means that the product processed in the shear column will be subject to the combined action of thrust and shear force, thus reducing the size of emulsion droplets to 1 μ M or less. The pump arm downstream of the rotor / stator then delivers the product to the bypass line. The product can be delivered to the upper part of the main tank through the long circuit pump, or directly returned to the conical part of the lower part of the tank through short circulation. In the main tank, a counter rotating coaxial mixer will mix the product macroscopically and then send it back to the homogenizer. The tank is equipped with a double jacket that can be heated or cooled with water or steam. Finally, the finished product is discharged through the recirculation pipe installed at the output end of the homogenizer. In the discharging process, the homogeneous dispersion mode can be selected to re smooth the product, or the pumping mode can be selected to pump out under pressure without shearing.
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