Ketchup And Mayonnaise Homogenizer Mixer
Ketchup and Mayonnaise Homogenizer Mixer JPS series is a professional system for mayonnaise and the other oil / water phase emulsified ingredients, according to the production process of mayonnaise and the like, the stirring type of JPS series is more suitable for mixing products whose viscosity similar to mayonnaise. Emulsification is the core of the production of mayonnaise and JPS series, we adopt a production method based on the principle of on-line three-phase microemulsification, The oil / water phase is divided into small units, then met in the emulsifying function area, completed the complexation between emulsifier and oil / water emulsion. This design allows the designer to specify the partition of the functional area in the whole system, and better to adjust and optimize the whole manufacturing process. Such as in emulsion functional areas, Ketchup and Mayonnaise Homogenizer Mixer JPS series strengthens emulsifying capacity, makes the oil phase to be emulsified into microscopic liquid drops and complexing with the aqueous phase and the emulsifier the first time so that getting a stable emulsion system of oil in water, thus solving problems like too wide oil droplet size distribution, poor stability of the product type, and vulnerable to the risk of oil spills etc., which easily cause by the macro emulsification method and mixing stirring modes that interfere with each other. In addition, JPS has the expanding ability of online continuous production.
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Product Introduction
Ketchup and Mayonnaise Homogenizer Mixer JPS series is a professional system for mayonnaise and the other oil / water phase emulsified ingredients, according to the production process of mayonnaise and the like, the stirring type of JPS series is more suitable for mixing products whose viscosity similar to mayonnaise. Emulsification is the core of the production of mayonnaise and JPS series, we adopt a production method based on the principle of on-line three-phase microemulsification, The oil / water phase is divided into small units, then met in the emulsifying function area, completed the complexation between emulsifier and oil / water emulsion. This design allows the designer to specify the partition of the functional area in the whole system, and better to adjust and optimize the whole manufacturing process. Such as in emulsion functional areas, Ketchup and Mayonnaise Homogenizer Mixer JPS series strengthens emulsifying capacity, makes the oil phase to be emulsified into microscopic liquid drops and complexing with the aqueous phase and the emulsifier the first time so that getting a stable emulsion system of oil in water, thus solving problems like too wide oil droplet size distribution, poor stability of the product type, and vulnerable to the risk of oil spills etc., which easily cause by the macro emulsification method and mixing stirring modes that interfere with each other. In addition, JPS has the expanding ability of online continuous production.
One. Function and Parameter of Main Tank | |||||
Function area for Mayonnaise premixed,mixing and storage. Design volume: 350L Components: Stirring blade with hole; Side opening pot cover; Equipped with multiple function interfaces: handspike, observation window, charging hole, vacuum port, vents, sight glass etc,; Main tank with cooling jacket; | |||||
Subject | Name | Model | Number | Brand | Note |
1 | Batching tank and mixing system | JPS-350 | 1 | Wuxi JKE | |
2 | Agitator Motor and reducer | NMRV90-2.2 | 1 | SHANGHAI JKE | Standard motor is SIEMENS-Beide |
3 | Hydraulic system of opening cover | Hydraulic power 1.5kw | 1 | ||
4 | Handspike and observation window | DN85 | 1 | Flip-type Handspike observation window with scraper | |
5 | Charging hole | DN25 | 2 | ||
6 | Mirror lamp hole | DN50 | 1 | With mirror lamp | |
7 | vacuum port | DN25 | 1 | With vacuum line | |
8 | vents | DN25 | 1 | With respirators | |
9 | Pressure gauge port | M14*1.5 | 1 | Seismic vacuum gauge | |
10 | Discharge port | DN63 | 1 | ||
11 | Circulation port | DN63 | 1 | ||
Two. The parameters of emulsification function area | |||||
The function area of oil / water emulsion and material forming. Equipped with PLM type emulsion batching machine and accessories. | |||||
12 | PLM-15 Emulsifying machine | 15kw | 1 | Wuxi JKE | |
13 | The aqueous phase feed ports | DN38 | 1 | ||
14 | The oil phase feed ports | DN38 | 1 | ||
15 | Discharge port | DN65 | 1 | ||
16 | Mechanical Seal Cooling System | 1 | Wuxi JKE | ||
Three. Vacuum functional area | |||||
Mayonnaise gets better state from de-foaming | |||||
17 | Vacuum pump | 1.5kw | 1 | Water- ring vacuum pump | |
18 | Oil premix tank to main tank transport pump | 3kw | 1 | ||
Four. Control system | |||||
PLC+ touch screen control system, interface operation, human-computer interaction | |||||
19 | Touchscreen | 10 inches | 1 | Weinview | |
20 | PLC processor | Delta | 1 | Delta | |
21 | Stirring Inverter | 2.2kw | 1 | WOSHEN | |
22 | Emulsion Inverter | 15kw | 1 | WOSHEN | |
23 | Electrical components | several | Zhengtai | ||
24 | Cabinet | 1 | Wuxi JKE | ||
Five: Premix System and storage tank | |||||
Oil premix tank : Design capacity:300L, working capacity 250L,Mixing power:4kw,Mixing speed：1400RPM | |||||
Water premix tank : Design capacity:300L, working capacity 250L,Mixing power:4kw,Mixing speed：1400RPM | |||||
Storage tank: Design capacity: 650L | |||||
Six: Other components: Platform, Stair, Guardrail pipeline（polish）etc. | |||||
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